Heavy Vehicle Insurance Online
Buy/Renew Heavy Vehicle Insurance
2000+
Cashless Garages
2400 Crore+
Paid-in Claims
80 Lacs+
Policies Sold
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Buy Online for Huge Savings
Buy Commercial Vehicle Insurance Online
2000+
Cashless Garages
2400 Crore+
Paid-in Claims
80 Lacs+
Policies Sold
What is Heavy Vehicle Insurance?
Heavy vehicle insurance is a type of commercial vehicle insurance that covers large, heavy-duty vehicles used for transport, construction, or industrial work such as trucks, trailers, tankers, tipper trucks, cranes, bulldozers, and excavators (JCBs). It protects these vehicles against financial losses arising from accidents, theft, fire, natural disasters, and third-party liabilities.
Under Indian law, at least a third-party policy is mandatory as per the Motor Vehicles Act, 1988, which covers injury, death, or property damage caused to others. A comprehensive policy offers wider protection by also covering damage to your own vehicle, along with optional add-ons depending on how the vehicle is used.
Heavy vehicle insurance helps you stay legally compliant while also reducing the financial burden of repairs, replacements, and liability risks that come with operating large commercial vehicles.
Types of Heavy Vehicles Covered Under Heavy Vehicle Insurance
Heavy vehicles vary based on how they are used and the kind of risks they face in day-to-day operations. From construction machinery to transport carriers, insurance coverage is designed to protect these vehicles against damage, breakdowns, and third-party liabilities.
Some of the most commonly covered heavy vehicles include:
- Bulldozers
Used extensively in construction and mining, bulldozers handle heavy-duty tasks like moving soil, debris, and rocks. Due to constant exposure to rough terrain and intensive operations, they are highly prone to wear and on-site damage, making own damage cover important.
- Cranes
Cranes are designed for lifting and shifting heavy loads, often at significant heights. They face risks such as mechanical failure, overturning, and load-related damage, which makes comprehensive insurance essential given their high-value components.
- Excavators / Backhoe Loaders (JCBs)
Excavators and backhoe loaders, commonly referred to as JCBs, are widely used in construction, roadwork, and infrastructure projects. These machines operate continuously on uneven terrain, increasing the chances of breakdowns, hydraulic failures, and accidental damage.
- Dumpers / Tipper Trucks
Dumpers and tipper trucks are used to transport loose materials like sand, gravel, or construction debris. Frequent loading, unloading, and heavy load stress expose them to higher risks of accidents, tire damage, and structural wear.
- Trailers
Trailers are used for long-distance transportation of goods and are often attached to prime movers. They face risks such as road accidents, collisions, and detachment during transit. It’s important to note that the goods being carried are not covered under vehicle insurance and require separate goods-in-transit insurance.
- Lorries / Heavy Trucks
Heavy trucks and lorries are used for transporting goods across cities and states. Due to long-distance travel and heavy loads, they are exposed to risks like accidents, mechanical breakdowns, and driver fatigue-related incidents, making comprehensive coverage more practical.
- Tankers
Tankers used for transporting liquids such as fuel, chemicals, or water carry additional risk due to the nature of their cargo. While the vehicle is covered under motor insurance, the contents typically require separate specialised coverage.
Important Note: Heavy vehicle insurance generally covers the vehicle itself against damage and third-party liabilities. However, goods carried, specialised equipment attachments, or operational risks may require additional or separate covers, depending on the vehicle type and usage.
Why Should I Buy Heavy Vehicle Insurance?
Here's why having a heavy commercial vehicle insurance is important in India:
- Heavy duty commercial vehicles are a large part of an operational investment for any business. The least a business should do is protect it with insurance, that will help compensate for losses in times of need.
- As per the Motor Vehicle Act, it is mandatory for all vehicles, including commercial vehicles, to at least have third-party commercial vehicle insurance in place. Without the same, you may be liable to pay heavy fines and other consequences.
- Insuring your heavy-duty vehicle won’t only ensure your business is safeguarded from losses, but also helps you maintain your vehicle better in the case of unforeseen circumstances such as natural calamities, fires, accidents and collisions.
Why Choose Heavy Commercial Vehicle Insurance by Digit?
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What's Covered in Heavy Vehicle Insurance?
What’s Not Covered in Heavy Vehicle Insurance?
It is equally important to know what’s not covered in your heavy vehicle insurance policy so that there are no surprises when you make a claim. Here are some such situations:
Key Features of Heavy Vehicle Insurance by Digit
Types of Heavy Vehicle Insurance Plans and Coverages
Based on the type of heavy-duty vehicle and number of vehicles you want to insure; we offer two primary plans you can choose from:
1. Comprehensive or Standard Package Plan
Having a comprehensive commercial vehicle insurance for heavy vehicles ensures protection from financial losses and gives you peace of mind as this plan covers your own vehicle as well as third-party liabilities against damage or loss in an unfortunate accident.
Your own vehicle is protected against injuries, damage, natural disasters, and theft, and you can further enhance this protection by opting for suitable add-ons from the ones available.
2. Third-party or Liability Only Plan
A third-party liability only commercial vehicle insurance plan for heavy vehicles financially protects them against only third-party liabilities, which includes damage, loss, or injury to any third-party due to your vehicle.
Also, to drive a heavy duty commercial vehicle in India, you must have at least a third-party policy in place, the price of which is already fixed by the IRDAI. Moreover, you cannot buy any add-ons with heavy vehicle insurance online.
Why Quick Repairs Matter in Heavy Vehicle Operations
Heavy vehicles are core to business operations, they generate revenue every day they are on the road. Any delay in repairs doesn’t just affect the vehicle; it directly disrupts cash flow, schedules, and customer commitments.
- Reduced operational downtime
When a vehicle stays off-road for too long, it can lead to missed delivery timelines, stalled projects, and even contractual penalties. Quick repairs help maintain fleet availability and prevent disruption in daily operations. - Loss of daily revenue
Every idle day translates into lost income, especially for transporters and fleet operators who depend on continuous movement. Faster repairs mean the vehicle can get back to earning sooner. - Prevention of further damage
Ignoring minor issues or delaying repairs can worsen the damage over time, leading to more expensive fixes. Timely intervention helps control repair costs and protects the vehicle’s long-term value. - Improved business continuity
Efficient claims processing and quicker repair turnaround ensure that operations resume without prolonged interruptions, helping businesses stay on track. - Better cost control
With faster approvals and access to cashless garage networks, businesses can reduce out-of-pocket expenses and avoid unnecessary strain on working capital.
Overall, quicker repairs are not just about fixing a vehicle, they are essential for keeping the business running efficiently, profitably, and without unnecessary risk.
Third Party vs Comprehensive Heavy Vehicle Insurance Coverage
Liability Only
Standard Package
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Damages caused by your heavy vehicle to any third-party person or property. |
✔
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✔
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Damages caused to any third-party person or property by the vehicle being towed by your insured heavy vehicle. |
✔
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✔
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Loss or damage to own heavy vehicle due to natural calamities, fire, theft or accidents. |
×
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✔
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Injury/death of heavy vehicle owner-driver If the owner-driver doesn’t already have a Personal Accident Cover from before. |
✔
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✔
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How to Buy/Renew Heavy Vehicle Insurance Policy with Digit?
To do heavy vehicle insurance renewal online with Digit, follow the given steps:
Enter Vehicle Details
On the Digit App or website, enter the vehicle registration number and select the policy status.
Choose a Plan
Select the type of vehicle insurance plan and choose desired add-ons.
Enter Personal Details
Enter your personal, nominee and vehicle details, and move to the next step.
Make Payment
Complete the payment and mandatory KYC verification process.
That's It!
You’ll receive the policy document via email, SMS and WhatsApp. Also, you can access it 24X7 on the Digit App.
What Affects Heavy Vehicle Insurance Premium?
The premium for heavy vehicle insurance is not fixed, it is calculated based on a mix of vehicle specifications, usage patterns, and risk exposure. Since heavy vehicles operate in more demanding environments, insurers assess multiple factors before arriving at a price.
- Type of vehicle
The kind of heavy vehicle you own—whether it’s a truck, crane, tanker, excavator, or tipper—directly impacts the premium. Specialised and high-cost machinery usually attracts higher premiums due to increased repair and operational risks. - Gross Vehicle Weight (GVW) / Load capacity
Heavier vehicles or those designed to carry larger loads pose higher risk on roads and during operations. Higher GVW typically means a higher premium. - Usage of the vehicle
Vehicles used in construction, mining, or for transporting hazardous materials are considered riskier than those used for standard goods transport, which increases the premium. - City / RTO location
Where the vehicle is registered and primarily used matters. Metro cities or high-traffic regions tend to have higher premiums due to increased accident probability. - Insured Declared Value (IDV)
IDV is the current market value of your vehicle. A higher IDV results in a higher premium because the insurer’s potential payout increases. - Age of the vehicle
New vehicles have higher IDV and therefore higher premiums. Older vehicles may cost less to insure but could carry higher risk due to wear and tear. - Fuel type
Diesel, petrol, electric, or CNG vehicles may have different risk and cost profiles, which can influence the premium calculation. - Permit type
National permit vehicles, which travel across multiple states, are exposed to higher risk compared to vehicles operating within a single state, leading to higher premiums. - Add-ons chosen
Optional covers like zero depreciation, engine protection, consumables cover, or roadside assistance increase the premium but also provide broader protection. - Claims history (No Claim Bonus)
A claim-free history reduces your premium through NCB, while frequent claims can increase it as the risk profile rises. - Route and terrain
Vehicles regularly operating in hilly regions, rough terrains, or accident-prone routes are considered higher risk, which impacts pricing. - Nature of goods carried
Carrying hazardous, flammable, or high-value goods increases the insurer’s risk exposure and can lead to higher premiums. - Fitness and compliance status
Vehicles with valid fitness certificates, permits, and regulatory compliance are seen as lower risk. Poor compliance or expired documentation can negatively impact premium or even insurability.
Documents Required to Buy Heavy Vehicle Insurance Online
To buy heavy vehicle insurance online from Digit, you need these documents:
Registration Certificate
Previous Year Insurance Policy
Documents for KYC Verification
How to File Claim & Track Real-time Status through Digit App?
Login
Open the Digit App and go to the "File Motor Claim" option. Login and you'll be directed to the "File Motor Claim" page. Click on the policy card to start claim filing.
Provide Details
Fill in all the details related to the accident and damage to the commercial vehicle.
Enter Personal Details
Update your personal details and that's it, your claim is successfully filed, and you will receive the next steps on your email & WhatsApp.
Top Reasons Why Heavy Vehicle Insurance Claims Get Rejected
Even with a valid policy, claims may be rejected if certain conditions are not met.
Driving without a valid licence: Claims will be rejected if the driver does not have a valid commercial driving licence.
Driving under the influence of alcohol
Any incident occurring under intoxication is not covered.
Overloading beyond permitted limits
Exceeding load capacity is considered a policy violation and may lead to claim rejection or reduced payout.
Delay in claim intimation
Not informing the insurer immediately after the incident can affect claim approval.
Unauthorized or incorrect usage of the vehicle
Using the vehicle for a purpose not declared in the policy may result in rejection.
Incomplete or incorrect documentation
Missing documents like RC, licence, or FIR (in major cases) can delay or reject claims.